Robotic Handling System for Acid-Free Galvanized Wire Production Galvanizing Machine

Product Details
Customization: Available
After-sales Service: on-Site Assembly and Repair
Voltage: 380V
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  • Robotic Handling System for Acid-Free Galvanized Wire Production Galvanizing Machine
  • Robotic Handling System for Acid-Free Galvanized Wire Production Galvanizing Machine
  • Robotic Handling System for Acid-Free Galvanized Wire Production Galvanizing Machine
  • Robotic Handling System for Acid-Free Galvanized Wire Production Galvanizing Machine
  • Robotic Handling System for Acid-Free Galvanized Wire Production Galvanizing Machine
  • Robotic Handling System for Acid-Free Galvanized Wire Production Galvanizing Machine
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  • Overview
  • Product Description
  • Mechanical Specifications
  • Customer and Market
  • Company Profile
  • FAQ
Overview

Basic Info.

Automatic Grade
Automatic
Warranty
2 Years
Certification
ISO
Key Selling Points
High Productivity
Applicable Industries
Building Material Shops, Manufacturing Plant, Ener
Showroom Location
Turkey, Viet Nam, Peru, Saudi Arabia, Indonesia, P
Weight (Kg)
30000
Brand Name
Customized Size
Power
Customized Size
Dimension(L*W*H)
Customized Size
Wire Diameter
0.8-1.6mm
Zinc Coating Thickness
40-80 G/M²
Number of Wires
40-70 Line
Annealing Method
on Line Annealing
Wire Take-up System
Trunk Coiler or Inverted Coils Type
Zinc Layer Control
Air Knife Wiping
Dry Wire System
Waste Heat Recovery
Pickling System
Smokeless Environmental Protection
Transport Package
Plastic Film&Wooden Box
Specification
1200*1450*1236 mm
Trademark
Songwei
Origin
Hebei, China
HS Code
8463102000
Production Capacity
10 Sets Per Month

Packaging & Delivery

Package Size
1300.00cm * 200.00cm * 100.00cm
Package Gross Weight
2000.000kg

Product Description

 

Product Description

Multi-Strand (40-Wire) Acid-Free Hot-Dip Galvanized Steel Wire Production Line

The acid-free hot-dip galvanized steel wire production line replaces traditional acid pickling steps (e.g., hydrochloric acid treatment) with environmentally friendly pretreatment technologies, achieving efficient and low-pollution surface treatment for steel wires. Through process innovation and equipment upgrades, this production line has made breakthroughs in environmental compliance, production efficiency, and product quality, making it particularly suitable for modern manufacturing industries with stringent environmental requirements. Its technological core lies in the integration of acid-pickling alternatives (such as high-efficiency degreasing and physical cleaning) and intelligent coating control systems.

 

Mechanical Specifications

  
Robotic Handling System for Acid-Free Galvanized Wire Production Galvanizing Machine
Robotic Handling System for Acid-Free Galvanized Wire Production Galvanizing Machine
Robotic Handling System for Acid-Free Galvanized Wire Production Galvanizing Machine
Robotic Handling System for Acid-Free Galvanized Wire Production Galvanizing Machine
Robotic Handling System for Acid-Free Galvanized Wire Production Galvanizing Machine
Robotic Handling System for Acid-Free Galvanized Wire Production Galvanizing Machine
Robotic Handling System for Acid-Free Galvanized Wire Production Galvanizing Machine
Robotic Handling System for Acid-Free Galvanized Wire Production Galvanizing Machine
Robotic Handling System for Acid-Free Galvanized Wire Production Galvanizing Machine


 I. Equipment Parameters
1 Product Specifications 1.6-4.8mm (supports multi-wire diameter production for medium/low carbon steel wires)
2 Tensile Strength 350-500N/mm² (low-carbon steel, meets general industrial requirements)
3 Zinc Coating Thickness 40-80g/m² (adjustable via line speed for low/high zinc compatibility)
4 Production Speed 20-50m/min (speed inversely proportional to wire diameter)
5 Number of Wires 40 lines (exceeds standard 24-line design for higher capacity)
6 Wire Spacing 35mm (zinc pot and furnace optimized to prevent adhesion)
7 Theoretical Output ~50 tons/day (based on 2.7mm wire; annual capacity ~10,000 tons)
8 Power Supply  AC380V, 50Hz (industrial standard)
9 Total Installed Power  240kW (includes annealing furnace, pumps, and winding systems)
10 Total Equipment Length 130m (integrated production line)

II. Process Flow
  1. Spool Payoff (23m): Constant-tension damping payoff ensures stable wire feeding.
  2. Alkaline Degreasing (12m): Open-top PP tank with turbulent flow cleaning + air knife drying for efficient oil removal.
  3. Rinsing (2m): Single-stage overflow cleaning to eliminate residual alkali.
  4. Ultrasonic Cleaning (8m): Enhances surface cleanliness for pre-plating preparation.
  5. Natural Gas Annealing Furnace (25m): 12-zone temperature control (500-1000°C) for high/low carbon steel treatment.
  6. Water Cooling Tank (8m): Rapid cooling to optimize zinc adhesion.
  7. Hot-Dip Galvanizing (7m): Gas-heated zinc pot (450-470°C), adjustable-angle guide rollers, 40-slot spacing.
  8. Post-Plating Cooling: Spray-cooling system improves coating solidification and surface finish.
  9. Inverted Take-Up (28m): 40-line independent VFD control, 650mm spool diameter, stable winding.
III. Key Equipment Overview
1. Core Equipment
  • Annealing Furnace: Modular insulated steel structure with heating/soaking zones; ±10°C temperature accuracy.
  • Zinc Pot System:
    • Dimensions: 4000×1800×700mm; high-alumina refractory guide rollers (wear/corrosion-resistant).
    • Wiping system (low-zinc process) + rapid cooling for uniform coating.
  • Ammonia Decomposition Furnace: Converts liquid ammonia to Hydrogen/Nitrogen for oxidation-free annealing.
2. Auxiliary Systems
  • Alkaline Tank: 10mm-thick PP construction with dual corrosion-resistant pumps (3kW×2) and air knives.
  • Cooling Tank: Steel-welded structure with 2.2kW pipeline pump for precise temperature control.
  • Take-Up Unit: Inverted design with 155-type reducer + VFD motors (4kW/0.75kW), independent tension control.
3. Energy Efficiency & Sustainability
  • Natural gas heating reduces energy costs vs. electric systems.
  • Closed-loop water recycling (cooling/cleaning) minimizes water usage.
  • Air knife + brush in alkali tank reduces wastewater generation.

Note: Parameters align with customized hot-dip galvanizing line requirements. Specific configurations may vary based on production scenarios. This solution adopts hot-dip plating without acid washing to achieve environmental protection and zero emission. It needs to be used in conjunction with our company's wire drawing machine solution.

 

Customer and Market

Robotic Handling System for Acid-Free Galvanized Wire Production Galvanizing Machine

Friends from all over the world.

All key spare parts of the company are independently produced by us to control their processing accuracy and quality, thereby extending the service life of the machinery.The company has taken the lead in passing the ISO9001:2008 quality system certification and the EU CE product safety certification in the same industry, providing reliable assurance for excellent product quality.

The company's machinery and equipment sell well in China, and are exported more than 100 countries and regions such as Romania, Lithuania, Turkey, Poland, Belarus, Ukraine, Russia, Kazakhstan, Saudi Arabia, Egypt, Algeria, South Africa,Vietnam, Thailand, India, Pakistan, Philippines, Indonesia, Australia, Mexico, Colombia, Argentina, Bolivia, Brazil, etc.

After more than ten years of development, the company has grown into one of the leading enterprises in the industry. We adhere to the tenet of "customer first, technology leading". In the future, the company will comprehensively promote industrial development and upgrading, and build the world's leading steel processing equipment.

Company Profile

Robotic Handling System for Acid-Free Galvanized Wire Production Galvanizing Machine
Factory History
Hebei Songwei Intelligent Equipment Co., Ltd. was established in 2002 and is located in Hebei Province, China. It is a high-tech enterprise specializing in the design and manufacturing of metal wire drawing equipment, galvanizing equipment, and their auxiliary equipment. It enjoys a high reputation in the metal wire drawing and processing industry.
Robotic Handling System for Acid-Free Galvanized Wire Production Galvanizing Machine
Factory Strength
The company currently has 3 production and processing factories, with 8 workshops including metal cutting, precision machining, equipment assembly, and electrical assembly, with a total area of approximately 30000 square meters. The company has advanced processing equipment such as plasma welding, shearing machines, and CNC lathes.
 Robotic Handling System for Acid-Free Galvanized Wire Production Galvanizing MachineDevelopment Goals

Hebei Songwei Intelligent Equipment Co., Ltd. is committed to international development and participates in at least four international exhibitions each year, taking this opportunity to showcase the company's advanced technology and products to the world and deepen exchanges and cooperation with global partners.

FAQ

Q: Are you a manufacturer or a trading company?  
A: We are manufacturers. We have a group of high-quality engineers and experts who have been engaged in the field of wire processing equipment.

Q: What are your company's main products?
A: We specialize in the research and manufacturing of machinery such as wire drawing machines, galvanizing lines, annealing industrial furnaces, and nail making machines.

Q: What can we provide to customers? 
A: Our professional production and technical personnel can train our customers' employees to ensure their smooth production. And we will provide after-sales service to our customers.

Q: How long is the warranty period for the machine? 
A: Warranty period of one year (from the date of completion of mechanical debugging in the buyer's factory).

Q:What machinery does your company mainly produce?
A:Our main products include straight line wire drawing machine, pulley wire drawing machine, water tank wire drawing machine, galvanized wire production lines, annealing furnaces,          Welding wire copper plating production line, Welding rod production line, nail making and coils nails machines, etc.

Q: Why did I choose your company? 
A: We have over 10 years of professional experience in the production of cable machinery, High security products. 
     We have a team of experienced technical workers and engineers. 
     We can support overseas training of engineers. 
     We can customize designs and accept customer sample designs. 
     We can provide after-sales service to customers.

 

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